Foam Factory – Buy Sofa Cushion Foam Online!

Before you rush off to buy a brand-new sofa, have you considered buying new sofa cushion foam? Many furniture manufacturers don’t recognise the value of high-quality cushion filling. We do!

Join the thousands of others who have saved time and money using our replacement sofa cushion foam services. You could be sitting on your new replacement sofa cushion foam within 24 hours! Start by using the cushion calculator below. It’s quick and simple to do.

Please note that adding Dacron to your foam will increase the depth by approximately 1cm on the top and 1cm on the bottom. This usually helps to provide a fuller fit inside cushion covers.

luxury firm sofa foam Luxury Firm Sofa Foam

This foam is a Luxury (High Density) firm feel foam. Suitable for quality sofa and upholstery seat cushions, boats, caravan bunks/seats, dining chairs and other seat pads. Suitable for seating cushions 1″ – 4″ (2.5 cm – 10 cm) in thickness. Choose Medium Foam for cushions over 4″ (10cm) thickness.

luxury medium sofa foam Luxury Medium Sofa Foam

This foam is a Luxury (High Density) medium feel foam suitable for domestic seating cushions of 4″ (10cm) or more in thickness. For cushions under 4″ (10cm) thickness, choose firm feel foam instead. An ideal replacement for fibre filled cushions.

luxury soft sofa foam Luxury Soft Sofa Foam

This foam is a Luxury (High Density) soft feel foam suitable for the replacement of sofa back cushions which are either fibre filled or foam filled – we do not recommend this foam for seating applications as it is too soft.

select shape

select foam grade

Add Dacron & Stockinette

Dacron is used to add extra body / loft to cushions – we bond dacron to the top and bottom of your foam to ensure your cushions are full fitting and are not saggy.

Dacron is a spun polyester fibre – which we add to the foam in sheet form.

When fitting Dacron you also need stockinette, this is to ensure the fibre stays in place when refitting your cushion covers.

Add Stockinette

Stockinette is a thin white netting that we can put over the foam once it has been cut. Stockinette helps prevent foam misshaping and rolling inside the cover along the front and back edges. Which will help maintain the shape of your foam and improve the overall life of the foam.

We would recommend you choose this option on replacement sofa cushions, as it makes it much easier to slide your new foam back into your cover.


upgrade your sofa

Ordering New Cushions is Easy!

There are a number of templates you can use here to update your sofa within 24 hours. This service helps to bring new life to your existing sofa at a much cheaper price than buying a new one.

Many of our customers spend thousands on expensive designer sofas. The frames are often solid and of high quality, however, the cushions tend to go flat much sooner than expected.

Some sofa manufacturers don't consider the quality of their cushion filling. Sometimes they even opt for cheaper fiber stuffed cushions. The lifecycle of these materials aren't as good as some of the other materials in the sofa.

The good news is that if you can easily get into your existing cushion covers, we can provide you with superior replacement sofa cushion foam. By doing this you can effectively prolong the life of the sofa you've spent so much of your hard-earned money on.

If you don’t have the budget for a new sofa and are interested in upgrading your existing cushions, buy replacement sofa cushion foam using our quick and easy service! We've already helped to upgrade over 10,000 sofas for our customers. Yours could be next!

Why Buy New Sofa Cushion Foam?

People use our services for a very simple reason. To improve upon what they already have. All sofas are designed for sitting, but they don't always guarantee comfort. There are millions of sofas out there in desperate need of a cushion upgrade. If you’re one of the many with a sofa that’s simply not up to scratch, you've found the solution here.

What we offer is a simple, cost-effective and efficient way to purchase replacement sofa cushion foam. Using advanced cutting machinery, we can make cushions for you in any size or shape. Our easy to use website allows you to order the high-quality sofa cushion foam you need in no time at all.

buy sofa cushions online

Get Replacement Sofa Cushions Today!

Let’s be honest. In the grand scheme of things, remembering to replace your sofa cushions is barely a secondary thought for many. Sagging sofa cushions are very annoying, but buying a whole new set of sofa cushions seems like a lot of hard work.

When you get home after a long hard day, all you want to do is relax; not worry about the thing you're trying to relax on. We get it, but consider this! Placing a quick order with us could improve the quality of your comfort for many years to come.

Putting off little things is human nature. They can always wait a little longer, right? Well, Emily Dickinson once famously said "Take care of the small things and the big things take care of themselves".

There's some wisdom in that. When you pay closer attention to the smaller things in life, it can be easier to handle the bigger tasks. Being able to properly relax at the end of a hard day may well lead on to greater things. And, if not, well... at least you won't have to waste time plumping up your cushions!

So, stop putting off the small things. If your sofa cushions need an upgrade, place a quick and easy order with us now! It only takes a moment.

next day foam delivery

Buy Sofa Cushion Foam Online - With Next Day Delivery!

Here it's easy to order replacement cushions for sofas, chairs and more! Just a few minutes, a couple of clicks and a smidge of typing is all it takes. And don’t forget! We also offer next day delivery for those who place their orders Monday - Thursday, before 11:00 AM. So, order early if you want to receive your sofa cushion foam on the very next day!


measure foam

Remove your old sofa cushions from their cover. Shout at them for being so terrible and then accurately measure (shouting isn’t compulsory). Write your measurements down and keep them safe. Having to do a job twice is extremely irritating.

2. Visit Foam Factory

visit foam factory

Return to your PC, laptop, smartphone, tablet, games console or super computer. Whatever it is, if it has an internet connection and a browser, you’re good to go! Then return to our website (providing you aren't already here).

3.Choose Shape

choose foam shape

Choose from our vast collection of 12 templates and press continue. There's even a custom template available if you're feeling particuarly creative!

4.Input Measurements

foam cushion measurements

Remember the measurements that you were keeping safe? Retrive them from the super secure location that you've been storing them in and input the details as required.

5.Choose Foam Grade

choose foam grades

Choose your grade. Firm. Medium. Soft. Whichever you choose, we only offer high density foam for sofa cushions. Remember, the higher the density the longer the lifespan.


buy foam

Now, all you need to do is place your order. Fill out your delivery details and we’ll get to work crafting the best sofa cushions you'll ever have the pleasure of sitting on.

Foam Cut To Size FAQs

Have a question about the foam cut to size services we offer? Whatever it is, we’re always happy to help! Take a look at our most frequently asked questions below. We may have already answered your question. If you can’t find the answer you’re looking for then feel free to contact us directly. Our contact page has a handy form that you can fill out to ask us questions.

  • What If I Only Want to Replace Certain Couch Cushions?

    You can order replacement cushions in any quantity you desire. For example, you can replace certain cushions on the sofa which are causing you trouble. With that said, for the sake of comfort, we still do recommend that you replace your entire set to maintain consistency.

  • I Only Want to Replace Sofa Back Cushions

    Some people choose to replace their sofa back cushions to provide better support for ongoing health conditions or to improve comfort. It’s advised that you replace a full set of sofa cushions for the best results, but if you just want sofa back cushions, it’s sofa back cushions you'll get.

    The best grade for sofa back cushions is our Luxury Soft. It’s great for replacing your current couch cushions if they're beginning to feel uncomfortable.

  • I Only Want to Replace Sofa Seat Cushions

    If you’re looking for replacement sofa seat cushions, we’d recommend something a bit firmer. Try our Luxury Medium grade or Luxury Firm grade (depending on your personal preference). This, combined with Luxury Soft sofa back cushions feels fantastic!

  • I’m Looking for a Multi-Purpose Supplier. Do You Just Fix Sofas?

    Certainly not. Granted, we do talk a lot about cushions for sofas here, however, we’re a multi-purpose supplier. We can create products to fit any form of seating as well as many other applications. From barstool cushions to custom made mattresses. We’ve got you covered.

    Our products can be used for a wide range of purposes and we very much welcome creativity. If you want to make something out of the ordinary, go right ahead! We can manufacture products to the size and shape you need.

  • I Need a Large Quantity of Custom Cut Foam

    Got a whopper of a project lined up? We’re fully equipped to handle large custom orders. If you’d like to speak to a team member before placing your order, feel free to contact us. We can help to iron out any details and can even offer expert advice.

  • Who Uses Your Services?

    Many different people use our services. From professional upholsterers and contractors to people who simply know a good cushion when they sit on one. We've been making replacement cushions for many years and have even supplied to some of the world's most renowned furniture manufacturers. Whoever you are, whatever it is you do, if you need replacement cushions our service is ideal!

  • What is Dacron?

    Dacron is a polyester wadding that is bonded around the cushion to give it more loft inside of a cover. Essentially, it helps to fill out your cushion covers allowing for a much better fit. It's a good idea to order dacron if you're replacing covered cushions.

  • What is Stockinette?

    Stockinette is a netting that goes over your dacron covered cushions. This material helps to reduce friction, making it much easier for you to insert and remove cushions from their covers. We offer dacron and stockinette together as an add-on. If you're replacing covered cushions, it's advised that you include these with your order.

  • Are Your Products UK Made?

    We source our materials from leading manufacturers and all of our products are made within our factory here in the UK. We are ISO 9001 approved and uphold strict quality control standards when making our products. Everything we produce is thoroughly checked before leaving our factory to ensure that it meets our high standard of quality.

  • Do You Have a Blog?

    Yes, we do! If you fancy a little light reading, here's a link to it. Our posts range from whacky and wonderful to somewhat serious and informative. We can guarantee that our content writer would love it if you took the time to browse through.

  • Do You Recycle?

    We certainly do. Recycling is a good thing. Right now, 98% of the scrap materials we produce are responsibly recycled and our cardboard packaging is also 100% recyclable. When you receive your order, be sure to pop the cardboard box into the recycling. Or use it to make a fort. That's always fun!

  • What Payment Methods Do You Accept?

    We accept all major credit cards and debit cards. You can also use PayPal if you prefer. Regrettably, we're unable to accept payment in the form of IOUs, hugs or promises to be our best friend. If any technical issues arise while trying to pay, please contact us directly and our team will be able to assist you.

  • Do You Offer a Guarantee?

    We offer a 5-year guarantee against faults in manufacturing. If we've made an oversight on your order, we will, of course, replace it free of charge. As our products are custom made, we ask that you carefully check each detail before placing your order. We are unable to accept returns due to misorders. If you are unsure about something, our team will be happy to assist you before you make a purchase.

  • I Can't Find What I Need on Your Website, Can You Still Help Me?

    Yes, we'd be happy to. We deal in custom made products. If you can't find what you're looking for on our website, just contact one of our team members. They'll be able to advise you on all of the services and materials we offer. If you don't ask, you don't get.

  • Are Your Products Fire Safe?

    Unless otherwise stated, the materials we use exceed UK Fire Safety regulations. If you would like to learn more about the fire safety information of a certain product, contact our team directly. They'll be happy to assist you and tell you more.

  • The Shape I Need Isn't on Your Website, What Do I Do?

    If you can't find the shape you need on our website, simply click the custom shape option and follow the instructions from there. If you need help with this, contact our team directly who will be able to advise you on the best way to get the shape you need.

  • What is Your Quality Policy?

    We are ISO 9001 approved. That may or may not mean much to you. Essentially, it means that we have to work to strict quality control regulations when making our products (not that we wouldn't anyway). All of the materials we use are of the highest quality and sourced from the world's leading and most trusted manufacturers. We take pride in the quality of our products and will always work to uphold the very highest standards.

  • Can I Send You My Cushion Covers to Fill?

    Right now, we don't offer this type of service. It may be something we do in the future and if that changes we'll be sure to update you. For now, you'll need to order your cushion filling and replace it yourself. If you're unsure of how to take accurate measurements or of anything else, our team of experts are always happy to assist.

  • Can You Replace My Cushion Covers?

    No, we can't replace your cushion covers. We know what makes cushions feel great, but we can't offer you an upholstery service. Try searching around your local area for professional upholsterers who may be able to help.