The average lifespan of a sofa is 8 Years, 1 Month & 8 Days

Foam Cut To Size & Upholstery Foam

Foam Factory specialises in upholstery foam and cut to size foam. In just 5 quick steps, our website makes it easy for you to order the foam you need. We even offer a next working day delivery service, meaning your custom cut foam will be with you in practically no time at all!

Cut To Size Foam Shapes

Start by choosing the shape you’d like us to cut your foam into. We have 22 shapes to choose from. There’s even a custom shape that will allow you to use your own template. Don’t forget, we offer a next working day delivery service.

Foam Cut to Size Guide

We’ve made it our mission to make buying foam cut to size online easy! Using our simple 5 step process, you can order custom foam made to your requirements. Please take a look at this handy visual guide to see how easy it is.

Don’t forget, that our team members are always happy to offer you their foam expertise. If you have any questions about our products or services, be sure to get in touch.

Foam Cut to Size

1. Choose Shape

We have 22 shapes to choose from, including a custom option.

2. Enter Size

Input measurements in cm, mm or inches.

3. Select Foam Grade

Choose from our selection of high-quality foam.

4. Choose Additions

Decide if you want Dacron / Stockinette.

5. Delivery Date

We offer a next working day delivery service.

Upholstery Foam Suppliers

Many of our customers are professional upholsterers who use Foam Factory due to its simplicity when it comes to ordering upholstery foam online. Because we offer a wide variety of templates (including a custom foam option for even more designs) we can supply you with upholstery foam cut to size for projects both big and small.

Buying upholstery foam online is easy on our website! To order custom cut upholstery foam, all you need to do is begin by choosing from our selection of foam templates. We have a total of 20 foam shapes to choose from. If you can’t find the upholstery foam shape you need, you can choose the custom option instead.

Once you’ve selected the best match for your cut to size foam, you’ll be asked to enter measurements. You can specify the size of your foam cut to size shape in inches, centimetres or millimetres. If you have any specific questions about measuring read our measuring guide or get in touch with a member of our team.

We offer various types of foam suitable for upholstery applications. If you’re unsure which upholstery foam is best suited for you, we’ll be happy to provide our own recommendations. Our high-density cushion foam is available in soft, medium or firm varieties.


Seat Cushion Foam Choices

When it comes to seat cushion foam, we usually recommend opting for either a medium or firm feel. Most of our customers find that soft foam doesn’t offer enough support to be used for seating foam cushions. Soft foam is much better suited to the likes of armchair or sofa back cushions.

For example, if you’re looking for replacement sofa cushions, you may want to choose a medium or firm foam for the seat cushions and something soft for the back sofa cushion foam.
The type of foam you may want to choose for your seat cushions will largely depend on the thickness of the cushion foam as well as your personal preferences.

Our general guidance for seating foam cushions is that if it measures between 1 inch and 4 inches thick, to opt for a firm sofa foam. If the cushion foam is over 4 inches, a medium feel may be better suited. Again, your personal preference should also be factored into your decision. If you’d like to know more about our various types of seating foam, one of our foam factory experts will gladly assist you.

Upholstery Foam Cushion Additions

After you’ve selected which grade of foam cut to size you need, you will be asked if you would like to include some additions with your order. Specifically, you’ll be able to include Stockinette only or Dacron & Stockinette with your custom foam. Stockinette is a fine, stretchy, cotton netting that acts as an upholstery foam cushion lining. It prevents friction between the foam and the cushion covers. This helps to prevent wear and makes it much easier to insert and remove your foam cushions from the covers.

Dacron, is a high-quality, polyester wadding that we can add to the top and bottom of your upholstery foam. It’s perfect for foam cushion wraps, headboards and various other upholstery applications. As a cushion foam wrap, its purpose is to give the cushion more loft. Dacron helps to better fill out cushion covers, meaning there is less room for sagging. If you opt to include Dacron, it will measure approximately 1 centimetre on the top and 1 centimetre on the bottom.

We’re often asked if this extra thickness should be subtracted from the overall thickness of your foam cushion. Usually, our advice is to include it alongside the original thickness of your foam. Doing this tends to better fill out cushion covers. However, if the foam cushions are already quite tight-fitting, measurements may need adjusting slightly. If you’re unsure about the measurements that you need, we recommend contacting our team of experts for assistance, before placing your order.

Foam Cut to Size Delivery

We’re considered the fastest online foam supplier in the UK! That’s because we offer a next working day delivery service. Being a supplier of custom foam cut to size, our customers are often surprised by how quickly we operate. Bespoke orders often arrive in 24 hours (and sometimes even less). But our speed doesn’t affect the quality of our products. We operate to ISO 9001 quality control standards.

Here at Foam Factory, we aim to provide you with a fast and reliable delivery service. Although we offer a next working day delivery service, we also give customers the option to select a date which best suits them; there’s even an option for foam delivery on a Saturday. To qualify for our standard next working day delivery service, you’ll need to place your order before 11 am Monday – Thursday.

If you’re local to us (or just fancy a drive) you can also choose to collect your custom foam order from our factory. Just select this option at the checkout when placing your order.

Foam UK

Speak to Our Experts

Need to know more about the foam cutting services we offer? We supply a wide range of foam products to many different types of industries. If you can’t see what you need here on our website, it’s always worth getting in touch. From custom packaging foam to acoustic foam tiles, we’ve got you covered. Whatever foam you need, our team of industry experts will work with you to find the best solution.

Foam Cut To Size FAQs

Have a question about the foam cut to size services we offer? Whatever it is, we’re always happy to help! Take a look at our most frequently asked questions below. We may have already answered your question. If you can’t find the answer you’re looking for then feel free to contact us directly. Our contact page has a handy form that you can fill out to ask us questions.

Can I Buy Replacement Sofa Cushions?

Yes! We supply custom-cut foam cushions to help upgrade soft furniture on a daily basis. You can use our website to order your new cushions or speak to our team for assistance.

Is Ordering Foam Cut to Size Easy?

We’ve tried to make it as simple as possible for you to order foam cut to size and shape online. If you ever get stuck or have any questions about our services, get in touch and our team will be happy to help you out.

What If I Only Want to Replace Certain Couch Cushions?

You can order replacement cushions in any quantity you desire. For example, you can replace certain cushions on the sofa which are causing you trouble. With that said, for the sake of comfort, we still do recommend that you replace your entire set to maintain consistency.

I Only Want to Replace Sofa Back Cushions

Some people choose to replace their sofa back cushions to provide better support for ongoing health conditions or to improve comfort. It’s advised that you replace a full set of sofa cushions for the best results, but if you just want sofa back cushions, it’s sofa back cushions you’ll get.
The best grade for sofa back cushions is our Luxury Soft. It’s great for replacing your current couch cushions if they’re beginning to feel uncomfortable.

I Only Want to Replace Sofa Seat Cushions

If you’re looking for replacement sofa seat cushions, we’d recommend something a bit firmer. Try our Luxury Medium grade or Luxury Firm grade (depending on your personal preference). This, combined with Luxury Soft sofa back cushions feels fantastic!

I’m Looking for a Multi-Purpose Supplier. Do You Just Fix Sofas?

Certainly not. Granted, we do talk a lot about cushions for sofas here, however, we’re a multi-purpose supplier. We can create products to fit any form of seating as well as many other applications. From barstool cushions to custom-made mattresses. We’ve got you covered.
Our products can be used for a wide range of purposes and we welcome creativity. If you want to make something out of the ordinary, go right ahead! We can manufacture products to the size and shape you need.

I Need a Large Quantity of Custom Cut Foam

Got a whopper of a project lined up? We’re fully equipped to handle large custom orders. If you’d like to speak to a team member before placing your order, feel free to contact us. We can help to iron out any details and can even offer expert advice.

Who Uses Your Services?

Many different people use our services from professional upholsterers and contractors to people who simply know a good cushion when they sit on one. We’ve been making replacement cushions for many years and have even supplied to some of the world’s most renowned furniture manufacturers. Whoever you are, whatever it is you do, if you need replacement cushions our service is ideal!

What is Dacron?

Dacron is a polyester wadding that is bonded around the cushion to give it more loft inside of a cover. Essentially, it helps to fill out your cushion covers allowing for a much better fit. It’s a good idea to order dacron if you’re replacing covered cushions.

What is Stockinette?

Stockinette is a netting that goes over your dacron-covered cushions. This material helps to reduce friction, making it much easier for you to insert and remove cushions from their covers. We offer dacron and stockinette together as an add-on. If you’re replacing covered cushions, it’s advised that you include these with your order.

Are Your Products UK Made?

We source our materials from leading manufacturers and all of our products are made within our factory here in the UK. We are ISO 9001 approved and uphold strict quality control standards when making our products. Everything we produce is thoroughly checked before leaving our factory to ensure that it meets our high standard of quality.

Do You Have a Blog?

Yes, we do! If you fancy a little light reading, here’s a link to it. Our posts range from whacky and wonderful to somewhat serious and informative. We can guarantee that our content writer would love it if you took the time to browse through.

Do You Recycle?

We certainly do. Recycling is a good thing. Right now, 98% of the scrap materials we produce are responsibly recycled and our cardboard packaging is also 100% recyclable. When you receive your order, be sure to pop the cardboard box into the recycling. Or use it to make a fort. That’s always fun!

What Payment Methods Do You Accept?

We accept all major credit cards and debit cards. You can also use PayPal if you prefer. Regrettably, we’re unable to accept payment in the form of IOUs, hugs or promises to be our best friend. If any technical issues arise while trying to pay, please contact us directly and our team will be able to assist you.

Do You Offer a Guarantee?

We offer a 5-year guarantee against faults in manufacturing. If we’ve made an oversight on your order, we will, of course, replace it free of charge. As our products are custom-made, we ask that you carefully check each detail before placing your order. We are unable to accept returns due to incorrect orders being placed. If you are unsure about something, our team will be happy to assist you before you make a purchase.

I Can’t Find What I Need on Your Website, Can You Still Help Me?

Yes, we’d be happy to. We deal in custom-made products. If you can’t find what you’re looking for on our website, just contact one of our team members. They’ll be able to advise you on all of the services and materials we offer. If you don’t ask, you don’t get.

Are Your Products Fire Safe?

Unless otherwise stated, the materials we use exceed UK Fire Safety regulations. If you would like to learn more about the fire safety information of a certain product, contact our team directly. They’ll be happy to assist you and tell you more.

The Shape I Need Isn’t on Your Website, What Do I Do?

If you can’t find the shape you need on our website, simply click the custom shape option and follow the instructions from there. If you need help with this, contact our team directly who will be able to advise you on the best way to get the shape you need.

What is Your Quality Policy?

We are ISO 9001 approved. That may or may not mean much to you. Essentially, it means that we have to work to strict quality control regulations when making our products (not that we wouldn’t anyway). All of the materials we use are of the highest quality and sourced from the world’s leading and most trusted manufacturers. We take pride in the quality of our products and will always work to uphold the very highest standards.

Can I Send You My Cushion Covers to Fill?

Right now, we don’t offer this type of service. It may be something we do in the future and if that changes we’ll be sure to update you. For now, you’ll need to order your cushion filling and replace it yourself. If you’re unsure of how to take accurate measurements or of anything else, our team of experts are always happy to assist.

Can You Replace My Cushion Covers?

No, we can’t replace your cushion covers. We know what makes cushions feel great, but we can’t offer you an upholstery service. Try searching around your local area for professional upholsterers who may be able to help.

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